Case study · AutomotiveAnonymised by request. Named references under NDA.
Automotive · DACH · multi-shift

Just-in-sequence traceability that lifted OEE by 9 points.

A German OEM body-shop was losing time to sequence errors and had no audit-grade genealogy for IATF 16949.

JIS traceability scene
The challenge

What they were up against.

Sequence errors caused rework

Mis-sequenced work drove rework and unplanned line stoppages.

No audit-grade genealogy

IATF 16949 traceability could not be reconstructed quickly for audit.

Manual tool control

Torque-tool control was manual and not bound to the vehicle.

Our approach

Vendor-neutral, outcome-led.

We combined UWB tool control with RAIN RFID just-in-sequence traceability, integrated to Siemens Opcenter MES, binding every torque event to the VIN.

How we solved it

What we delivered.

  • Just-in-sequence WIP traceability at IATF 16949 audit grade
  • UWB-tagged torque tools bound to the VIN
  • Siemens Opcenter MES integration
Results

The outcome the board saw.

+9 pts
OEE
IATF
16949 audit grade
Fewer
Mis-builds
DACH
Multi-shift
Technology used

The stack behind it

UWBRAIN RFIDSiemens Opcenter
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