WIP from 65% to 99%+. OEE on the dashboard the CFO already reads.
TRACIO delivers production-grade RTLS and RAIN RFID programmes that close the gap between the ERP record and the shop-floor reality. RAIN RFID, UWB, ISA-95-aligned, integrated with the MES you already run.
What we keep seeing in Manufacturing programmes.
WIP accuracy at 60–70%
ERP says one thing, the line says another. Stock-outs at cells happen because the system doesn't believe what's in front of it.
Tool & torque untraceable
FOD events, missing critical-fasten records, audit failures. The torque tool was on the line — but no one logged which part.
OEE built on guesses
Availability and performance measured monthly, hand-aggregated. By the time the dip is visible, the quarter is over.
The use cases that consistently pay back.
WIP visibility
RAIN RFID at cells, dock doors, tool cribs. Item-level traceability with read accuracy verified to your environment.
Torque & tool control
UWB-tagged torque tools logging which part on which line. IATF 16949 audit-grade build genealogy.
OEE telemetry
Location events feeding into MES (SAP MII, Rockwell FactoryTalk, Siemens Opcenter) for real-time availability, performance, and quality.
Andon integration
RTLS-driven andon. Cell stops trigger location-correlated escalations to the right team in seconds.
Just-In-Sequence
JIS readiness with verified-sequence telemetry. Auto-alerts on sequence breaks before the line stops.
ISA-95 / Purdue alignment
Network architecture designed to the Purdue Model with proper OT/IT segmentation aligned to IEC 62443.
Hardware & software ecosystem
RAIN RFID: Impinj · Zebra · Honeywell · Alien · NXP · Smartrac · Avery Dennison · UWB: Ubisense · Sewio · Pozyx · Eliko
Where we plug in
SAP MII / S/4HANA · Rockwell FactoryTalk · Siemens Opcenter · GE Proficy · AVEVA · Aveva PI · ServiceNow
RAIN RFID at production cells plus UWB-tagged torque tools. IATF 16949 audit-grade traceability, integrated with Siemens Opcenter MES. 99.2% WIP accuracy. 17% cycle time reduction. 14-month payback.Tier-1 OEM supplier · EMEA · DACH plantAnonymised by request. Named reference available under NDA.
What we design and document to
IATF 16949 · ISA-95 · Purdue Model · IEC 62443 · ISO 9001 · OPC UA · GS1 EPC Gen2v2