Right part, right station, right sequence — every cycle.
A vehicle or Tier-1 assembly line needs just-in-sequence (JIS) parts delivered to the right station in the right order. Mis-sequences and line-side searching cause stoppages and rework.
What the programme delivered.
Just-in-sequence delivery accuracy.
Line-side search / call time per cycle.
Sequence-driven mis-builds & stoppages.
Client identity withheld under confidentiality. Figures reflect outcomes from comparable RTLS/RFID deployments; your own numbers depend on use case, environment and execution.
The challenge
A single sequence error can stop the line or trigger a costly mis-build. Manual line-side calls and searches add non-value time to every cycle.
Our approach
- Tag returnable containers, dollies and key parts.
- RTLS zones at staging, line-side and rework loops.
- Sequence-verification logic with andon alerts on mismatch.
- Trigger line-side replenishment from real-time consumption.
- Integrate with MES for traceability and recall readiness.
Technology & integration
Stack deployed: UWB / BLE RTLS zones, RAIN RFID on returnables, andon integration.
Integration: MES, sequencing / JIS systems, WMS, supplier logistics.
Related: Automotive RTLS · UWB vs BLE · Automotive JIS traceability