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Industrial IoT · IIoT · Sensor Fleet

Industrial IoT consulting — sensor to boardroom, no platform to protect.

Industrial IoT consulting that ops and IT can both own: device fleets, edge gateways, MQTT/LoRaWAN/NB-IoT and OT security — no reseller margin, no product lock-in.

3-tier
Device · Edge · Cloud
IEC 62443
Cyber by design
OT & IT
Purdue-aligned
___BLOCK16___INDUSTRIAL IoTFrom sensor to dashboardCloud platformdashboards · analytics · alertsEdge gatewayMQTT · sensor fusionTEMPVIBRFIDGPS
The three layers of every IIoT system

Devices speak. The edge thinks. The cloud decides.

The architectural pattern is universal. The engineering choices inside each layer determine whether the system ships, scales, and survives audit.

Layer 1 · Devices & sensors

Temperature, humidity, vibration, pressure, flow, gas, current, vision, location. Silicon from STM, Bosch Sensortec, TE Connectivity, Honeywell, NXP, Nordic, Espressif, u-blox, Quectel, Sierra Wireless.

Layer 2 · Edge gateways

Protocol translation (Modbus, OPC UA, BACnet, KNX → MQTT / AMQP), edge inference, OT/IT segmentation, store-and-forward, fleet management. Built on Linux IoT, Azure IoT Edge, AWS Greengrass, Balena, or BalenaOS.

Layer 3 · Platform & cloud

Azure IoT Hub, AWS IoT Core, Google Cloud IoT, ThingsBoard, Cumulocity (Software AG), PTC ThingWorx, Siemens MindSphere — benchmarked against your data-residency, cost, and integration needs.

Connectivity

Right radio. Right protocol. Right place.

SHORT RANGE

BLE 5.x · BLE Mesh · Wi-Fi 6/7

Personal-area and dense-fleet sensors. BLE Mesh for large-scale lighting and occupancy estates; Wi-Fi 6E for high-bandwidth video and AGV uplinks.

MID RANGE

Zigbee · Thread · Matter

Building automation, smart workplace, and the cross-vendor Matter standard for next-gen interoperability.

LONG RANGE

LoRaWAN · Sigfox · NB-IoT · LTE-M

Wide-area sensor fleets — utility metering, agricultural sensors, asset trackers, cold-chain. Semtech LoRa, The Things Industries, MachineQ, UnaBiz, Helium.

FIELDBUS & OT

Modbus · OPC UA · PROFINET · EtherCAT

Industrial protocol gateways into PLCs, SCADA, and DCS — OPC UA as the common semantic layer for ISA-95 / Purdue Model integration.

MESSAGING

MQTT 5 · AMQP · CoAP · gRPC

Pub/sub backbone for telemetry, with TLS, OAuth2, and broker selection (HiveMQ, EMQX, Mosquitto, RabbitMQ) tuned to scale and latency.

SATELLITE / SPACE

Iridium · Swarm · Astrocast · Skylo

Global, no-coverage-required IoT for maritime, aviation, mining, oil and gas, and remote infrastructure.

Cybersecurity by design

OT/IT convergence done safely.

IIoT programmes fail audit, not deployment. TRACIO designs to IEC 62443 (industrial cybersecurity) from day one —

zero-trust device identity, hardware secure elements (TPM 2.0), signed firmware with secure boot, network segmentation aligned to Purdue, encrypted transport, and SIEM integration.

  • IEC 62443-2-1 / -2-4 / -3-3 / -4-1 awareness
  • NIST CSF, ISO 27001, SOC 2 alignment
  • Purdue Model network segmentation
  • HSM, TPM 2.0, secure boot, signed firmware
  • Zero-trust device identity with X.509 / SPIFFE
  • SIEM integration (Splunk, Sentinel, Chronicle)
  • GDPR / HIPAA / 21 CFR Part 11 data flows
Platforms

Independent across every major IIoT platform.

Hyperscaler IoT

Azure IoT Hub + IoT Edge + Time Series Insights, AWS IoT Core + Greengrass + SiteWise + TwinMaker, Google Cloud IoT Core (legacy) + Pub/Sub.

Industrial IoT platforms

Siemens MindSphere / Insights Hub, PTC ThingWorx, GE Predix legacy, Software AG Cumulocity, IBM Watson IoT, SAP Leonardo.

Open / self-hosted

ThingsBoard, Eclipse Hono, Mainflux, Apache Kura, Eclipse Kapua, Balena fleet OS.

Connectivity platforms

The Things Industries, MachineQ (Comcast), Senet, Helium, Soracom, Hologram, EMnify, 1NCE.

Time-series & observability

InfluxDB, TimescaleDB, QuestDB, Prometheus, Grafana Mimir, ClickHouse for high-cardinality telemetry.

Device management

Microsoft DPS, AWS Device Management, Balena Cloud, Mender.io, Foundries.io, Cloudflare IoT.

Ready to architect the IIoT layer?

30 minutes on protocols, platforms, and security.

Whether you are greenfield, mid-rollout, or struggling to make three vendor pilots behave like one platform — let's talk.

Book a 30-minute scoping call
FAQ

Frequently asked questions.

What does industrial IoT consulting with TRACIO cover?

Vendor-neutral architecture and integration across the sensor, gateway, edge, and cloud layers - connecting devices to decisions.

Do you sell IoT platforms?

No. We select and integrate the right platform for your needs, independent of any vendor.

Can you connect legacy equipment?

Yes - retrofitting sensors and bridging legacy OT to modern IoT is a common part of our work.

How do you handle OT security?

Through our OT cybersecurity practice - IEC 62443-aligned zoning, monitoring, and hardened remote access.

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